(Extracts from the book "Woven Fabric Production - I."
published by the NCUTE, giving the technical information
about weaving, for the benefit of the members.)
(continued from Issue No. 1)

PICKING

3.6.2

Side - lever Underpick Mechanism

Construction

A side-lever underpick mechanism is shown in Figure 3.18. A circular disc A is fixed to the bottom shaft B. The disc contains slots. A bowl C is fixed in one of the slots. A side lever D, which is below the disc, carries a picking shoe E at the centre and is connected to a bracket F and spring G at the back end. The bracket acts as a fulcrum for the side lever. A guide H is used to guide the side lever during its motion. The lower front end of side lever touches an elbow J, which carries the picking stick K. A picker L is loosely mounted on the picking stick. The elbow is connected to a coiled spring M, which is in a housing bracket. The elbow is connected at the bottom to a rocking shaft N. A buffer is fixed to the side frame of the loom and a check strap is fixed in the slot of a bracket provided below the shuttle box. The picker is kept in contact with the tip of the shuttle O, when it is in the shuttle box.

A - Circular disc
B - Bottom shaft
C - Bowl
D - Side lever
E - Picking shoe
F - Bracket
G - Spring
H - Guide
J - Elbow
K - Picking stick
L - Picker
M - Spring
N - Rocking shaft
O - Shuttle

Figure 3.18 Side lever underpick mechanism

A similar arrangement is provided on the other side of the loom. But the position of the bowl on the circular disc is shifted by 180 degrees. So, for the first 180 degrees of the rotation of the bottom shaft, the shuttle is delivered from one side and for the next 180 degrees, it is delivered from the other side. Thus one revolution of the bottom shaft introduces two picks.

Working

When the bottom shaft rotates in the direction shown in the figure, the bowl also rotates with the circular disc. As the bowl comes against the shoe, it strikes the shoe and thus lowers the forward end of the side lever. This in turn hits the elbow down and the picking stick moves towards the centre of the loom. The picker, loosely mounted on the stick, moves and pushes the shuttle into the shed. At the end of the motion, the stick and the side lever are returned to their original positions by their springs respectively.

A similar arrangement of parts is provided on the opposite side of the loom to enable the return of the shuttle for the next pick. When the picking parts on one side of the loom are in action, those on the other side are out of action. The check strap is used to reduce the speed of the shuttle and prevent it from rebounding. The guide-bracket guides the lever while it is moving. There is also a buffer to absorb the shock created during the motion of the picking stick.

Settings

The picking action starts at 180° with the picking bowl coming in contact with the shoe.

When the loom is activated manually, the stroke of the picker is set to a value that depends upon the loom width. The relationship between the stroke of the picker and the loom width is given below.

Reed space, cm                 40     44      48      52      56      60      64
Stroke of picker, cm          27     28      28      29      30      31      31

The return spring of the picking stick should be so adjusted as to bring the stick back to its original position after the picking is over.

3.6.3

Side - shaft Underpick Mechanism

Construction

As shown in Figure 3.19, a disc a is fixed to the bottom shaft B. A bowl C is fixed in the slot of the disc. Below the disc, a curved shoe D is connected to a side shaft lever E. The side lever is in turn connected to a lug strap G by a connecting lever F. A picking stick H is in the loop of the lug strap G. The top of the picking stick carries a loosely mounted picker I. The shuttle K is in contact with the picker.

The bottom of the picking stick is pivoted at L and connected to a spring J. A similar mechanism is fitted on the other side of the loom. But the position of the bowl on the disc is titled by 180°.

A - Disc
B - Bottom shaft
C - Bowl
D - Shoe
E - Side-shaft lever
F - Connecting lever
G - Lug strap
H - Picking stick
I - Picker
J - Spring
K - Shuttle
L - Pivot

Figure 3.19 Side-shaft underpick mechanism

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